Anti-channeling pipe turning rollers

Product Introduction For Anti-channeling pipe turning rollers:

The anti-channeling pipe turning rollers is made up and down based on the adjustable roller. The photoelectric encoder is used to detect the amount of workpiece movement. The system controller controls the lifting of the driven roller. The displacement detection frame is placed at one end of the workpiece, and the detection wheel is pressed against the end surface of the workpiece (the end surface must be processed). The detection wheel can rotate with the workpiece. When the workpiece moves axially, the detection wheel will follow the workpiece, photoelectric encoding. The detector detects the movement amount and direction of the workpiece, and its signal is input to the system controller for processing.

The controller will adjust the elevating stroke, elevating speed, and elevating interval time of the driven roller according to the magnitude of the amount of movement, and control the rise or fall according to the direction of movement. The movement of the workpiece always fluctuates between -1.5mm and +1.5mm. In this way, the workpiece's movement is limited to a certain range, which can meet the welding needs.
The anti-channeling pipe turning rollers adopts forged steel wheels, the surface of the roller is quenched at high frequency, the bearing capacity is large, and the driving ability is strong. The wheel frame is annealed after welding to ensure long-term use and the performance of the wheel frame is stable. The wheel frame is equipped with a positioning plate to ensure the roller frame Adjust position consistency.

Machine Technical Parameters For anti-channeling pipe turning rollers:

Model	CZE-100	CZE-300	CZE-500	CZE-800	CZE-2000
Tonnage carried	100	300	500	800	2000
Metal wheel size(mm)	Φ500x200	Φ800x300	Φ1000x350	Φ1000x400	Φ1100x550
Roller speed(m/min)	100-1000	100-1000	100-1000	100-1000	100-1000
Workpiece diameter(mm)	800-6500	1000-6500	1200-6500	1200-8000	4000-6300
Motor Power(kw)	2x4	2x5.5	2x7.5	2x7.5	2x11

Machine Advantages For anti-channeling pipe turning rollers:

Strong load-bearing drive capacity, maximum load-bearing 100～1200T.

Strong channel correction ability, fast response speed, and channel prevention accuracy can be controlled within ±1mm.

The anti-channeling pipe turning rollers is driven by an AC standard frequency brake motor, and the circumferential speed of the roller is stable and uniform, and the speed fluctuation is small.

Anti-channeling tank welding roller for sale

The control system adopts integrated control and is equipped with a manual control box device convenient and reliable to operate.

Anti-channeling tank welding rollers price

Frequently Asked Questions

Need help? Please be sure to contact our technical staff to answer your questions!

What are the maintenance procedures for the anti-channeling pipe turning rollers?

1. Check and remove the obstacles on the machine before welding and use and keep it by special personnel. Do not touch the oil and fire when the anti-channeling tank welding roller is connected and frequently fill the oil holes.
2. Rolling bearings: Lubricate through the oil cap on the bearing cover. Sodium-based grease is recommended.
3. Transmission gear: For the first use, you need to remove the gear shield that is added actively, and apply a proper amount of grease. Sodium-based grease is recommended. During use, lubricating grease can be filled through the oil filling hole on the gear cover, and foreign matter is strictly prohibited from falling into the gear.
4. Cycloidal pinwheel reducer: Please add grease as required before use. Grease-2#, molybdenum disulfide-2#, or 2L-23 lithium-based grease is recommended at room temperature. The amount of grease loaded is 1/2-1/3 of the volume of the reducer. It is not advisable to add too much grease; otherwise, it will generate heat of stirring. The reducer should be replaced for the first time after 300 disappeared during the first operation. When replacing, the remaining dirty oil should be removed. Replace it every 6 months after that.
5. To ensure the equipment's performance, all transmission parts should be checked for lubrication regularly and irregularly. The cycloid reducer must be checked monthly to make up for lubricating oil.
6. All transmission parts are not lubricated and are strictly prohibited from using.
7. Before restarting the equipment that has been sealed for a long time, the grease must be replaced.
8. During use, the roller should fully contact the workpiece. It is strictly forbidden for the welding seam or sharp parts to touch the roller to avoid damage to the roller.
9. When hoisting and placing the workpiece, it is strictly forbidden to vigorously hit the roller to prevent damage to the roller or other parts. When the device is not fixed, a strong impact may cause the device to overturn.
10. When the anti-channeling tank welding roller is used for a small diameter cylinder, if the cylinder moves axially, adjust the adjusting bolt under the arc plate to adjust the roller lifting position (within a certain range) to ensure the cylinder The working position is in the best condition.

How to clean the exterior of the anti-channeling pipe turning rollers?

Stainless steel pressure vessel as a special vessel. Its manufacturing should have an independent and dedicated site and should be strictly isolated from carbon steel products. If the stainless steel pressure vessel is attached to carbon steel parts, the manufacturing site of the carbon steel parts shall be separated from the stainless steel. To prevent the pollution of iron ions and other harmful impurities, the production site of stainless steel pressure vessels must be kept clean and dry, and the ground should be covered with rubber or wood floors. The stacking of semi-finished parts and finished products must be equipped with wooden stacking racks. During the manufacturing process, sharp and hard materials should be avoided to scratch the surface of stainless steel. If there are local bumps or scratches on the surface of the stainless steel pressure vessel that affect the corrosion performance, it must be repaired.
To ensure the quality of stainless steel products, ensure the performance of the equipment, and extend the service life. The outer surface of the anti-channeling pipe turning rollers rack must be cleaned before use. All drives should be regularly checked for lubrication. In the process of lubrication and use, avoid foreign matter from falling into it. Turn on the switch to start the motor for a trial run, and observe whether all parts are running normally. Work can only be carried out after confirming that there is no problem. The height and longitudinal position of the anti-channeling pipe turning rollers of the main and follower are required to be installed during installation. If it is not placed properly, the weldment will be displaced during rotation. Always pay attention to the hygiene around the equipment. Make the equipment work normally in a clean and clean environment.

What should I pay attention to when installing the anti-channeling tank welding roller?

1. The anti-channeling pipe turning rollers should be installed in a place that is sturdy, ventilated, rainproof, moisture-proof, dust-proof, and away from severe vibration and bumps. It is strictly forbidden to spray corrosive liquids on the equipment.
2. It is strictly forbidden to spray the corrosive liquid on the equipment. When the main and driven roller frames are installed simultaneously, make sure that the main and driven frames are at the same height, the center and center lines are on the same straight line, and adjust the diagonal of the main and driven frames.
3. Requirements for placing the workpiece: the diameter and weight of the workpiece should be strictly implemented by the design regulations; otherwise safety and total accidents are easy to occur, and the distance between the main and auxiliary wheels should be adjusted according to the length of the equipment.
4. When in use, the anti-channeling pipe turning rollers should fully contact the workpiece, and welding seams or sharp parts are strictly prohibited. At the same time, when lifting the workpiece, it is strictly forbidden to hit the roller to prevent the roller or other components from being damaged. If the equipment is not fixed, a strong impact may cause the whole machine to overturn.

What is the operating procedure for an anti-channeling pipe turning rollers?

1. Check whether all parts of the lathe are in good condition before work and start working after confirmation.
2. It is forbidden to disassemble, install or inspect equipment and remove welding impurities while the roller frame is in operation.
3. When inspecting the motor, you must check all the bearings and use a dry cloth and manual blower to remove the coil's dust. The ball bearings should be inspected twice a year and replaced with new grease or other appropriate lubricating oil. Damaged, replace it immediately.
4. The connection of the motor wire must be checked every ten days. The contact piece must be very tight to avoid overheating or oxidation at the contact point. The grounding screw must also be checked on time.
5. All parts of electrical equipment must be kept clean. After the contact piece is worn out, it should be replaced immediately. The contractor cannot be lubricated because lubricating oil is not good for it.
6. If the machine has abnormal phenomena during use, it should be shut down immediately for inspection to prevent malfunctioning equipment.
7. It is strictly forbidden to maintain, overhaul, and maintain the equipment during operation.
8. Use the machine to clean the site and remove the debris on the fuselage.
9. Overload use is strictly prohibited.